ANALISIS KEAUSAN SHAFT PADA FRONT IDLER EXCAVATOR (BACKHOE) HITACHI TIPE EX-100

Shaft Wear Analysis on Front Idler Excavator (Backhoe) Hitachi EX-100 Type

Authors

  • Kurniawan Rahmat Widodo Universitas Muria Kudus

DOI:

https://doi.org/10.21009/JKEM.7.1.8

Keywords:

Backhoe, Wear, Abrasive, Shaft

Abstract

Backhoe is one type of excavator that is widely used in agricultural and construction applications as digging, lifting, and loading equipment. The sandy and rocky backhoe work location will accelerate wear on the undercarriage components, especially on the front idler component, namely the shaft. The existing data shaft is always damaged with a usage time of less than a year. For this reason, the author is interested in analyzing shaft wear on the Hitachi front idler backhoe type Ex-100 which often occurs at the Highways Service of Kudus Regency, so that in the future damage to this track system can be minimized. Several stages were carried out in this study, including observing how the operator works and the work location of the backhoe, observing the damage that occurs to the front idler component, measuring the initial dimensions and dimensions after wear on the front idler component, namely the idler, shaft, and bushing, testing the hardness of the material. front idler component in POLINES, and data processing and analysis of the causes of damage. The front idler shaft suffers from abrasive wear which can be seen from the visible scratches at the wear site on the shaft. The maximum stress that occurs in the contact area is 2.05 kN/mm2. Shafts should have a lifetime of more than 6 years but the shaft wears 13 mm in less than 1 year. This is due to external factors, namely sand and rocks that accelerate the occurrence of abrasion on the shaft.

References

[1] Rochmanhadi, ”Alat-alat Berat dan Penggunaannya”, Yayasan Badan Penerbit Pekerjaan Umum Jakarta, 1992
[2] V. Hegadekatte, S. Kurzenhäuser, N. Huber, and O. Kraft, “A predictive modeling scheme for wear in tribometers,” Tribology International, vol. 41, no. 11, pp. 1020–1031, Nov. 2008.
[3] S. Kurzenhäuser, V. Hegadekatte, J. Schneider, N. Huber, O. Kraft, and K.-H. Zum Gahr, “Tribological characterization and numerical wear simulation of microcomponents under sliding and rolling conditions,” Microsystem Technologies, vol. 14, no. 12, pp. 1839–1846, Aug. 2008.
[4] S. Mukras, N. H. Kim, W. G. Sawyer, D. B. Jackson, and L. W. Bergquist, “Numerical integration schemes and parallel computation for wear prediction using finite element method,” Wear, vol. 266, no. 7–8, pp. 822–831, Mar. 2009.
[5] A. A. D., Q. Qomaruddin, and Masruki Khabib, “Analisa Gesekan Pengereman Hidrolis (Rem Cakram) Dan Tromol Pada Kendaraan Roda Empat Dengan Menggunakan Metode Elemen Hingga,” Prosiding SNATIF, pp. 667-678, 2017.
[6] M. K. Umboh, T. A. R. Arungpadang, and B. Davidson, “Analisis Komposisi Kimia Plat Rantai Yamaha MX 135 Menggunakan Energy Dispersive X-Ray Spectroscopy (EDS),” Jurnal Tekno Mesin, vol. 7, no. 1, pp 30-34, Jun. 2021.
[7] X. Salahudin, S. F. Aziz, N. Mulyaningsih, and S. Widodo, “ Analisis Laju Keausan Ring Ball Bearing Hasil Perlakuan Quenching,” MEKANIK Jurnal Ilmiah Teknik Mesin ITM, vol. 7, no. 1, pp. 44 – 50, May 2021.
[8] N. D Rizaldy, and S. Johanes “Analisis Perubahan Sifat Pelumas Terhadap Keausan Dan Performa Mesin SAA12V140E-3 Komatsu HD785-7,” Jurnal Material Teknologi Proses, vol. 2, no. 1, pp.6-12, 2021.
[9] M. N. Askhuri, E. Suryono, and B. Burhannudin, “Perbandingan Chips Morfologi Dan Tingkat Keausan Pada Proses Drilling Dengan Twist Drill Standar Dan Twist Drill Ber Splitting Nicks,” Jurnal Teknika, vol. 6 no. 4, pp. 167 – 174, Sept. 2020.
[10] “Wear Mechanisms,” Modern Tribology Handbook, Two Volume Set, pp. 303–330, Dec. 2000.
[11] K. L. Johnson, “Contact Mechanics,” May 1985.
[12] T. Stolarski, Y. Nakasone, and S. Yoshimoto, “Engineering Analysis with ANSYS Software,” 2018.

Downloads

Published

2022-01-15

How to Cite

[1]
K. R. . Widodo, “ANALISIS KEAUSAN SHAFT PADA FRONT IDLER EXCAVATOR (BACKHOE) HITACHI TIPE EX-100: Shaft Wear Analysis on Front Idler Excavator (Backhoe) Hitachi EX-100 Type”, J. Konversi Energi dan Manufaktur, vol. 7, no. 1, pp. 56–66, Jan. 2022.

Issue

Section

Articles